Custom Cowboy Hats, Made One at a Time
Custom hats. curated finds. western living. Every hat is built by hand, one at a time.
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Custom hats. curated finds. western living. Every hat is built by hand, one at a time.
Sage & Saddle makes custom cowboy hats one at a time. You choose the hat style, color, band, hardware and brand mark, and we build it by hand. Finished hats run $160 to $699.99. Every hat is made once and never repeated, so no two leave the bench the same.
A custom cowboy hat is shaped, sized and finished to one person's specifications instead of pulled off a shelf. At Sage & Saddle you choose the style, color, band, hardware and brand mark, and we build it by hand. Finished hats run $160 to $699.99, and every hat is made once and never repeated.
Two best friends. One shared love for the American West.
What started with custom hats has grown into a carefully curated western lifestyle brand inspired by ranch life, vintage treasures, craftsmanship and timeless fashion.
From one-of-a-kind hats to vintage finds, jewelry, leather goods and home decor, everything we carry is chosen because we'd proudly wear it or display it ourselves. Read more about Sage & Saddle.

Cowboy or fedora. This is the foundation everything else sits on.
Bone, fawn, black, green, mushroom and more. Neutral or bold, your call.
Linen or silk in the color you want. Minimal, layered or textured.
Gold or silver chain detailing for a modern western edge.
Feathers, earrings, cards, charms and anything else that fits your story.
Symbolic or letter brands, burned in, so the hat is unmistakably yours.
Custom cowboy hats at Sage & Saddle cost between $160 and $699.99. Price depends on the hat you start with and how far you take the build: shape, color, band, hardware and brand mark. Kids' hats are $75 and sun hats are $55. Every hat is built by hand, one at a time.
The Stardust Horseshoe Cowgirl is $160. The Denim Darlin' is $199.99. The Black Stallion is $239.99. Each one is shaped, finished and detailed by hand.
The One-of-One Denim Patchwork Cowboy Hat is $300. The Tattooed Cowgirl is $699.99. These are single builds. When one sells, it is gone.
The Little Wrangler and the Moon Child are $75 each. Both are kids' fedoras, built for smaller heads.
C.C New York straw sun hats are $55. Shade for warm weather that still reads western.
The base hat sets the floor. From there the cost tracks the work: shape, color, band, hardware and brand mark. A simple build sits at the low end. More color work, more hardware and more detail move it up. See what is on the bench now when you shop our custom cowboy hats.
A custom hat band is the strip that wraps the crown, built for one hat instead of pulled off a rack. The band is where a hat stops being a hat and starts being yours.
Choose the material and the color, linen or silk, then decide how far it goes: minimal, layered or textured. Add gold or silver chain detailing. Add feathers, charms, cards or anything else that fits your story.
Finish it with your own mark, symbolic or lettered, burned into the hat. We also add bands, hardware and brand marks to hats you already own. You can also build one in person at the Hat Bar experience.

The questions we are asked most about building a custom cowboy hat. If your question is not here, email us at sageandsaddle@yahoo.com.
Custom hats at Sage & Saddle run from $160 to $699.99. Kids' fedoras are $75 and sun hats are $55. The Stardust Horseshoe Cowgirl is $160, The Denim Darlin' is $199.99 and The Black Stallion is $239.99. A fully custom build is priced by the design and includes the hat, a custom band, hardware, signature details and a burned brand mark.
You choose the style, the color, the band, the hardware, the signature details and the brand mark. We place the order and build the hat by hand.
A custom hat build covers every choice that makes the hat yours. You pick the silhouette and the color, then decide how the band is put together and whether the hardware reads gold or silver. From there you add the details you want, we burn your mark into the hat, and we size it to a measurement taken off your own head. Nothing is pulled from a rack.
Yes. We add bands, hardware, feathers, charms and brand marks to hats you already own. Bring it in and we will work with it.
Run a soft tape around your head about a quarter inch above your eyebrows and across the widest part of the back. Record it in centimeters. Between sizes, go up and use the adjustable inner band. For the full chart, see our hat sizing guide.
Yes. The build runs the same for everyone. We stock kids' fedoras and smaller crowns, and kids can build their own hat alongside you.
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